2004 Chevrolet Malibu L4-2.2L VIN F Recall and Technical Service Bulletin Titles
TSB Number & Issue Date TSB Title 04030A DEC 04 Recall - Unwanted ABS Activation/ABS Warning Lamp ON
04027 MAY 04 Recall - Driver's Seat Belt Anchorage Defect
TSB Number & Issue Date TSB Title 08089C NOV 08 Campaign - Deactivation Of Analog OnStar(R)
06081 NOV 06 Campaign - Fuel Filler Cap Warranty Extension
05016 JAN 05 Campaign - Door Latch Freezing
04050A DEC 04 Campaign - Power Steering Assist
04081 OCT 04 Campaign - ECM Reprogramming for 'Stuck' Fuel Sender
TSB Number & Issue Date TSB Title 00-03-10-002F APR 11 Wheels - Chrome Wheel Staining/Pitting/Corrosion
03-08-48-006H APR 11 A/C - Window Defroster Contact/Tab Repair Information
04-07-30-037E APR 11 A/T - Dexron®(R)-VI Fluid Information
06-00-89-031B MAR 11 Engine, A/T - Identification Information
10-08-50-003A MAR 11 Restraints - Driver/Passenger Seat Head Rest Information
99-08-51-007E MAR 11 Wheels/Tires - Refinishing Aluminum Wheels
11-00-90-001 MAR 11 Engine - GM dexos 1 and dexos 2(R) Oil Specifications
02-07-30-052G MAR 11 A/T - Fluid Oil Cooler Flush
99-08-51-001B MAR 11 Body - Paint-Less Dent Repair Recommendations
06-08-43-003C FEB 11 Glass/Body - Windshield Wiper Performance
09-09-40-001A FEB 11 Restraints - Seat Belt Warning Lamp On/Buckling Issues
01-08-42-001H JAN 11 Lighting - Exterior Lamp Condensation and Replacement
05-08-46-004C DEC 10 OnStar(R) - Number Incorrect/Incorrectly Assigned
06-08-50-009F DEC 10 Restraints - Passenger Presence System Information
03-07-29-004G DEC 10 Manual Transmission - M/T Operating Characteristics
05-03-07-009C DEC 10 Steering/Suspension - Wheel Alignment Specifications
09-06-03-004D DEC 10 Electrical - MIL ON/DTC's Set By Various Control Modules
07-08-49-020D DEC 10 Instruments - IPC Odometer Programming Reference Guide
01-08-51-003B NOV 10 Body - Application of Anti-Corrosion Materials
04-06-04-054B NOV 10 Engine Controls - Aftermarket Accessory Usage
08-07-30-035B NOV 10 A/T - Water Or Coolant Contamination Information
05-06-04-022G OCT 10 Fuel System - TOP TIER Detergent Gasoline (Canada)
10-08-45-001B OCT 10 Electrical - Information For Electrical Ground Repair
10-08-44-006 OCT 10 Navigation - Report Missing/Inaccurate Nav. Map Info
08-05-22-009C SEP 10 Electrical - Various Electrical Systems Malfunctions
00-08-48-005D SEP 10 Body - Vehicle Glass Distortion Information
04-08-50-006D SEP 10 Interior - Seat Cover Wrinkle/Crease/Burn Info
10-08-98-002 AUG 10 Body - Drilling High Strength Steel Using CryoCobalt(R)
10-03-16-001 JUL 10 TPMS System - Service And Re-Learning Sensor IDs
03-00-89-008E JUL 10 Body - Metal Body Panel Corrosion Protection
06-08-51-005A JUN 10 Body - Hem Flange Sealer For Corrosion Protection
03-08-98-002B JUN 10 Body - Squeeze Type Resistance Spot Welding/Equipment
99-09-40-005F JUN 10 Restraints - Extender Availability For Seat Belt
02-08-42-001D JUN 10 Lighting - Headlamp Polycarbonate Lens Damage Prevention
06-02-32-002D JUN 10 Steering - Electric Power Steering (EPS) Characteristics
06-03-10-010A JUN 10 Wheels - Changing Procedures/Precautions
10-00-89-010 MAY 10 Locks - Key Code Security Rules and Information
00-03-10-006F MAY 10 Wheels/Tires - Tire Radial Force Variation (RFV)
04-06-01-029E APR 10 Vehicle - Engine Crankcase and Subsystems Flushing Info.
05-03-10-003F APR 10 Tires/Wheels - Low Tire/Leaking Cast Aluminum Wheels
04-03-10-001F APR 10 Tires/Wheels - Tire Puncture Repair Procedures
08-03-10-006C APR 10 Tires/Wheels - Tire Slowly Goes Flat/Warning Light ON
05-03-10-020C APR 10 Wheels/Tires - Use of Nitrogen Gas in Tires
06-08-44-012E APR 10 Navigation System - Software/DVD Update Program
06-02-32-007G APR 10 Steering - Front End Clunk/Rattle/Knock On Bumps
10-08-110-001 MAR 10 Interior - Proper Use of Floor Mats
08-08-64-011A FEB 10 Mirrors - Heated Mirrors, Defrosting Time
00-07-30-009D FEB 10 A/T - Goodwrench® Transmission Replacement
01-07-30-042F FEB 10 A/T - 2-3 Upshift or 3-2 Downshift Clunk Noise
00-06-01-026C FEB 10 Engine - Intake Manifold Inspection/Replacement
09-03-10-017 DEC 09 Wheels/Tires - Replacement Wheel Weight Information
04-02-32-001F DEC 09 Steering - Steering Gear Stub Shaft Bearing Kit
09-08-47-002 NOV 09 Body Controls - BCM Cross Platform Functionality
99-04-20-002F NOV 09 Drivetrain - Clunk Noise Shifting From PARK Into Gear
06-08-64-001B OCT 09 Body - Side Window Chipping Information
05-03-08-002C OCT 09 Suspension - Shock Absorber/Strut Leakage Information
06-08-111-004B SEP 09 06-08-111-004B - BULLETIN CANCELLATION NOTIFICATION
09-08-48-006 SEP 09 Body - Stain/Film On Windshield Glass Perimeter
04-06-04-047I AUG 09 Fuel System - 'TOP TIER' Detergent Gasoline Information
05-08-110-005H AUG 09 BULLETIN CANCELLATION INFORMATION
09-02-35-006 AUG 09 Steering - Tilt Wheel Release Lever Inoperative/Broken
06-02-32-013B AUG 09 Steering - Power Steering Pump Replacement Tips
03-03-10-007E AUG 09 Wheels/Tires - OE Tire/Wheel Characteristics
99-08-64-016C JUL 09 Body - Maintaining Exterior Weatherstrip Appearance
08-06-01-008A JUL 09 Engine - Drive Belt Misalignment Diagnostics
07-06-01-016B JUL 09 Engine - Noise/Damage Oil Filter Application Importance
08-03-10-004A JUL 09 Wheels/Tires - Accessory Wheel & Tire Information
07-06-04-023A JUL 09 Emission - DTC P0446 EVAP System Blocked/Restricted
05-08-51-008C JUN 09 Body - Bumps or Rust Colored Spots in Paint
07-07-30-010B JUN 09 A/T Controls - Snapshot Data Upload Information
08-08-42-005B JUN 09 Lighting - Headlamp Warranty Replacement Guideline
99-01-39-004C JUN 09 A/C - Musty Odors Emitted From (HVAC) System
08-08-42-005B JUN 09 Lighting - Headlamp Replacement Information
05-06-04-004E MAY 09 Emissions - EVAP Damage Prevention On Vehicle Hoist
06-08-44-015B MAY 09 Audio System - Noise When Using Portable Playback Unit
02-08-44-007D MAY 09 OnStar(R) - Negative Impact of Cloth/Vinyl Roofs
08-07-30-040B MAY 09 A/T - Fluid Pan Magnet Upgrade
09-08-46-001 APR 09 OnStar(R) - Generation 6 Service Procedures
08-02-34-001A APR 09 BULLETIN CANCELLATION NOTIFICATION
09-06-04-007A APR 09 Instruments - Fuel Gauge Inaccurate/Stuck/MIL ON/DTC's
08-03-10-005A MAR 09 Wheels/Tires - Chrome/Steel Valve Stem Cap Precautions
00-05-22-002L MAR 09 Brakes- Disc Brake Warranty Service And Procedures
09-08-48-002A MAR 09 Body - Marks/Stains on Windshield When Wet
08-08-44-010F MAR 09 Navigation Radio - Diagnostic Tips
02-08-98-002C FEB 09 Body - Hem Flange Rust Repair Information
01-07-30-036H JAN 09 A/T Control - DTC P0756 Diagnostic Tips
07-08-98-001A JAN 09 Body - Non-Approval of Clipping For Collision Repair
00-00-90-002J JAN 09 Tires - Correct Inflation Pressure Information
07-08-64-022B JAN 09 Instruments - Unnecessary Park Assist Mirror Replacement
01-06-01-011E DEC 08 Gasoline Engine - Oil Consumption Guidelines
04-07-30-017B NOV 08 A/T - Revised Converter Check Valve/Cooler Line Fitting
05-08-46-006Q OCT 08 OnStar(R) - Analog/Digital Ready System Digital Upgrade
01-07-30-032E SEP 08 A/T - 4T65E Fluid Leaking From A/T Vent
00-00-89-027E SEP 08 Interior - Elimination Of Unwanted Odors
08-08-46-006 SEP 08 Audio System - XM(R) Terrestrial Repeater Changes
06-08-46-008C SEP 08 OnStar(R) - Analog/Digital System Information
05-03-10-005D SEP 08 Wheels/Tires - Upsized Wheel/Tire Characteristics
08-08-44-028 AUG 08 Audio - Inadvertent Steering Wheel Button Activation
08-08-46-004 AUG 08 OnStar(R) - Aftermarket Device Interference Information
08-08-44-026 AUG 08 Audio System - Refurbishing Radio Faceplates/Knobs
02-06-03-008D JUL 08 Charging System - Low Voltage Display/Battery Discharged
05-06-02-001A JUL 08 Cooling System, A/C - Aluminum Heater Cores/Radiators
08-08-44-023 JUN 08 Navigation Radio - Adaptation After Radio/Battery R&R
05-00-89-072B JUN 08 Engine/Fuel System - Oil/Fuel Additive Information
00-07-30-022D JUN 08 A/T - 4L60/65E, No Reverse/2nd or 4th Gear
08-07-30-027 JUN 08 A/T - No Movement in Drive or 3rd Gear
08-07-30-008B JUN 08 A/T - Diagnostic Information for DTC's P0894/P1870
08-07-30-026 MAY 08 A/T - Slight Vehicle Movement In Park At Start Up
01-07-30-010C MAY 08 A/T - Torque Converter Replacement Information
08-03-16-003 MAY 08 Tire Monitor System - TPM Sensor Information
04-06-04-036E MAY 08 Emission - Emissions Programming Warranty Coverage
08-07-30-009B MAY 08 A/T - 4T80E, Slips in Gear/L/H Axle Seal Leaks
99-07-30-030F MAY 08 A/T - Grinding/Growling Noise in Park on Incline
05-06-03-002C APR 08 Battery/Charging System - Electrical Diagnostics Info.
02-06-03-009C APR 08 Electrical - Battery Charging Tips/Recommendations
00-06-01-012C APR 08 Engine - Use of 'Surface Conditioning Disks'
08-08-51-002 MAR 08 Body - TPO Fascia Cleaning Prior to Painting
08-09-41-003 FEB 08 Restraints - Usage of Used/Salvaged/Imitation Components
05-00-89-078B FEB 08 Fuel System - GM Fuel System Treatment PLUS(R) Info.
06-06-04-035A FEB 08 Fuel System - E85 Fuel Usage Precaution
06-06-01-010A FEB 08 Exhaust System - Catalytic Converter Precautions
04-03-10-012B FEB 08 Wheels - Chrome Wheel Brake Dust Accumulation/Pitting
01-05-23-001B JAN 08 Brakes - Rotor Lateral Runout Correction Information
99-08-52-005C JAN 08 Keyless Entry System - Characteristics of Operation
08-01-38-001 JAN 08 A/C - Refrigerant Recovery/Recycling/Equipment
05-06-02-002B JAN 08 Cooling System - DEX-COOL®(R) Coolant Leak Detection Dye
00-08-46-004C JAN 08 OnStar(R) - Re-establishing OnStar(R) Communications
02-08-46-006C JAN 08 OnStar(R) - Incorrect GPS Position Reported During Call
02-08-46-007C NOV 07 OnStar(R) - Loss of GPS Signal/Hands Free Issues
04-02-35-009A NOV 07 Steering - No Power Assist/Column Noise/DTC C0460/C0545
07-06-04-030 OCT 07 Engine Controls - Intermittent No Crank/No Start
07-06-04-031 OCT 07 Engine Controls - Low Power/Runs Rough on Start Up
07-07-30-025 OCT 07 A/T - DTC's P0741/P0751/P0752/P0756/P0757/P1811
05-06-01-010B SEP 07 Engine - Sealant Usage/Procedures
07-08-45-002 SEP 07 Electrical - Aftermarket Fuse Warning
06-08-42-004C AUG 07 Lighting - Park/Turn/DRL/Stop/Tail Lamps Inoperative
03-06-03-001D AUG 07 Starting System - Starter Cranks After Key Released
05-06-04-035C JUL 07 Fuel System - E85 Fuel Usage Precautions
05-08-44-005A JUL 07 Entertainment System - Headphone Foam Pad Replacement
07-08-63-001 APR 07 Body - Polypropylene Energy Absorber Replacement
07-08-44-007 APR 07 Navigation System - Replacement Navigation Discs
02-08-42-004A MAR 07 Instruments - Reduced PRNDL Display Visibility
04-07-30-013B FEB 07 Engine, A/T - Shift/Driveability Concerns/MIL ON
05-02-32-001C JAN 07 Steering - Increased Cold Start Up Steering Effort
06-00-89-054 NOV 06 Warranty - Claims Submission
06-00-89-050 NOV 06 Warranty - DTC's Required On Repair Orders
06-06-01-025 NOV 06 Engine - Wobble/Vibration On Acceleration
01-07-31-002B NOV 06 M/T - Hydraulic Clutch Bleeding Procedure Improvement
00-06-04-033B OCT 06 Emissions - OBDII I/M Readiness Testing
02-08-98-001C OCT 06 Body - Metal Panel Adhesive Bonding Information
06-08-49-016B SEP 06 Instruments - Backlighting Inoperative During Daylight
00-06-02-006D AUG 06 Cooling System - Coolant Recycling Information
06-06-04-037 AUG 06 Engine Controls - MIL Function During I/M Testing
00-00-89-008F JUL 06 Vehicle - Recreational (Dinghy) Towing Information
06-01-39-007 JUL 06 A/C - Contaminated R134A Refrigerant
06-06-04-019A JUL 06 Engine Controls - SES Lamp ON/DTC P0171 Stored
03-07-30-043A MAY 06 A/T - Shift Lock Control Feature Function
04-08-66-011A MAY 06 Body - Liftgate May Relatch When Using Power Release
06-02-35-012 MAY 06 Steering - Revised Tilt Lever Replacement
06-03-06-004 MAY 06 Suspension - Revised Trim Height Inspection/Specs.
06-06-04-030 MAY 06 Fuel System - E85 Refueling Station Information
06-02-32-005 MAY 06 Steering - Snap/Pop Noise When Turning Steering Wheel
06-08-45-004 MAY 06 Electrical - Instrument Panel & General Wiring Repair
03-06-01-018D APR 06 Engine - Revised Cylinder Sleeve Replacement Procedure
02-08-48-001B MAR 06 Body - Urethane Adhesives for Glass Applications
02-06-04-015A MAR 06 Starting System - Engine No Start/No Crank Condition
02-08-46-010G MAR 06 OnStar(R) - Programming for Canadian French
06-03-10-004 MAR 06 Tires/Wheels - Wheel Weight Usage Precautions
06-08-46-001 FEB 06 Accessories - Revised OnStar(R) Microphone Replacement
02-06-05-004B FEB 06 Accessories - DTC's P0300, P1380, P1381
05-08-44-029A FEB 06 Audio System - Radio Knob Availability
04-08-46-002B FEB 06 OnStar(R) - Unable to Connect, Bulletin Cancellation
04-07-30-028A JAN 06 A/T - 4T65-E Fluid Leaks From Reverse Servo Cover
04-06-04-051B JAN 06 Fuel System - Fuel Injector Maintenance Cleaning
05-09-41-010 DEC 05 SRS - New SIR System Disabling Procedure
05-08-53-001A DEC 05 Interior - Seat Rear Trim Panels Falling Off (CANCELLED)
02-01-39-004B NOV 05 A/C - New PAG Oil
05-08-50-014 NOV 05 Interior - Seat Track Synchronization Procedure Addition
04-06-01-009A NOV 05 Engine - Oil Leaks From the Front Crank Seal When Cold
05-03-09-009 NOV 05 Suspension - Revised Rear Shock Absorber Replacement
05-06-01-003C OCT 05 Engine - Excessive Oil Consumption/Blue Exhaust Smoke
01-07-30-041B OCT 05 A/T - Diagnosing Fluid Leaks
05-08-49-023 SEP 05 Instruments - Instrument Cluster Bulb Replacement
05-08-110-05 AUG 05 Interior - Sun Visor Mirror Cover Breaks Off
04-08-110-004B AUG 05 Interior - Rear Sunshade Unhooked at Sunroof Trim
03-06-04-012A AUG 05 Electrical - Harness Connection Inspection
04-08-48-001B JUN 05 A/C - Broken Rear Window Defogger Grid Detection
05-08-44-017 JUN 05 Audio System - AM Static With Rear Defogger ON
02-07-30-013E MAY 05 A/T - 4T65E Poor Performance/Harsh Shifts/DTC's Set
05-03-09-006 MAY 05 Suspension - Revised/New Rear Suspension Tightening Spec
05-08-49-011A MAY 05 Instruments - DIC Messages Missing
03-08-47-002A APR 05 BCM - Brake Pedal Position Learn Procedure
05-03-07-005 APR 05 Steering/Suspension - Trim Height/Alignment Spec. Change
05-09-41-006 APR 05 Air Bag System - False DTC's B0595 Information
00-08-46-002A APR 05 OnStar(R) - Cellular Antenna Replacement Parts
03-05-24-001A MAR 05 Brakes - Wheel Cylinder Inspection Guidelines
05-02-35-001 MAR 05 Steering - Column Tilt/Telescope Lever Availability
05-08-63-001 MAR 05 Body - Hood Won't Latch in The Primary Position
00-08-46-003B FEB 05 Instruments - GPS System Performance Degradation
03-09-41-003A FEB 05 Restraints - Air Bag System Diagnostics
05-08-50-002 JAN 05 Interior - Seat Headrests Uncomfortable
05-08-50-001 JAN 05 Interior - Seat back Trim Panel Loose/Falling OFF
04-06-03-016 DEC 04 Battery - Specification Label Clarification
04-08-67-009 NOV 04 Body - Sunroof Wind Noise
04-06-03-010A OCT 04 Electrical - Engine Hesitation/Stalling/RPM Drop
04-03-06-001 SEP 04 Steering/Suspension - Vehicle Pull/Lead Diagnosis
04-08-45-009 SEP 04 Electrical - Erratic Electrical Component Operation
01-01-38-006D SEP 04 A/C - R-134a System Flushing Procedures
04-05-23-004 SEP 04 Brakes - Creaking Noise On Slow Speed Braking
04-08-68-002 SEP 04 Cruise Control - Increasing Set Speed
04-08-54-001 AUG 04 Electrical - Water Intrusion Into Horn
04-07-30-033 AUG 04 A/T - 4T65-E, No Reverse Hot/Slips in Reverse
01-03-10-009A JUL 04 Wheels - Plastic Wheel Nut Covers Loose/Missing
04-07-30-030 JUL 04 A/T - 4T65-E Final Drive Assembly Precaution
02-06-03-010A JUL 04 Battery - Parasitic Drain
04-06-00-047 JUN 04 Fuel - Top Tier Detergent Gasoline Information
04-08-43-006 JUN 04 Wipers/Washers - Washer Hose Pinching Precaution
04-06-04-045 JUN 04 Instruments - Oil Life Monitoring System
04-08-44-011 JUN 04 Entertainment System - Video Display Removal Information
04-03-08-009 JUN 04 Steering - Ball Stud to Knuckle Torque Spec. Revised
04-07-30-027 MAY 04 A/T - Wind Whistle Noise in Passenger Compartment
04-08-64-011 MAY 04 Body - Door Handle Sticks Out/Door Won't Latch
04-08-98-001 MAY 04 Body - Metal Panel Bonding Additional Material
04-07-30-023 MAY 04 A/T - 4L60-E/4L65-E New Pump/Seal/Case/Service
04011 APR 04 Recall - Air Bag Warning Label Non-Compliance
04-07-30-019 APR 04 A/T - 4T45-E Fluid Checking Precaution
04-06-01-013 APR 04 Engine - Serpentine Drive Belt Wear Information
04-08-49-011 MAR 04 Ignition Lock - Key Hard to Remove When Cold
04-07-30-006 FEB 04 A/T - 4L65E, 4L60E, 4L60, 200-4R Oil Pump Spring
04-01-37-002 JAN 04 Interior - Rattle/Buzz From Instrument Panel
03-06-01-022A JAN 04 Engine - Cylinder Bore Liner Installation
04-01-37-001 JAN 04 A/C - Control Knob Replacement Availability
01-01-38-013A OCT 03 A/C - Unnecessary Compressor Replacement
02-07-30-022B OCT 03 A/T - MIL/SES Lamp ON/Multiple A/T DTC's Set
03-00-89-021 JUL 03 Instruments - DIC Perceived Fuel Economy Settings
01-01-39-003A JUL 03 A/C - Catastrophic Compressor Failure Debris Removal
03-07-30-025 JUN 03 A/T - 4T40E and 4T45E Updates
03-07-30-027 JUN 03 A/T - Oil Cooler Flushing Frequently Asked Questions
89358 NOV 88 Battery - Diagnosis and Charging
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